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How to Repair Flat Roofs

Rustic Home >Flat Roof Repair (part 2)
 
 
      
MAKING THE REPAIRS:
The roof problem and repair solutions, as detailed above:

Exposed railheads-
With a broom, clean away the stone/gravel from the repair area. Further clean the spot with a putty knife or scraper, being careful not to dig the sharp edges into the roofing. Just scrape away the dirt. Then sweep the area again. With a putty knife, dip into the asphalt roofing compound and smear a tad of the compound over the exposed nail head. Don't skimp; use plenty of compound. Then throw a handful of fresh stone/gravel over the new compound and press it into the compound with the flat of the scraper blade. Don't push down hard or fuss with it. You just want to sink the covering slightly in the asphalt roofing compound.

Pulled-away flashing and roofing-
If possible, re-nail the flashing/roofing to narrow the gap. If not possible, use cartridge asphalt roofing cement in a caulking gun and fill the void full of the material so it oozes out the top of the gap. Then lightly trowel the compound with a putty knife to smooth it.

If the gap is really wide, the flashing/roofing might have to be replaced. Wide cracks often can be traced to the house settling on its foundation. Some settling is a "normal" condition. If the crack is really wide, or large cracks appear often, better consult a contractor.

Exposed roofing devoid of stone/gravel-
This, too, can be a normal problem: heavy rains can wash the gravel into the roof's drainage system and away it goes. This material must be replaced.

If the area is small, sweep it with a broom and then trowel on a very thin layer of asphalt roofing compound. Embed the new stone/gravel in the compound by pressing it lightly with the flat of a shovel so it sticks in place.

If the area is a large one, it is recommended that you thoroughly clean the roof with a broom and then, with a garden hose, wash away all debris. When the roof is dry, coat the area with reflective asbestos-aluminum sealer. The sealer helps stop leaks, and the reflective qualities of the sealer help keep the roof cooler during the summer months. You can add stone/gravel to the roof when the sealer dries-spreading it evenly over the area that you have coated with sealer.

Seams, junctures, and valleys-
You may be able to just coat the area to stop the leak. Try cleaning the spot with a broom and scraper, removing all debris around the crack or worn area. Then trowel on a thick coating of asphalt roofing cement, feathering out the edges with the trowel. Sprinkle stone/gravel over the spot and embed the stone/gravel with the flat of the trowel. Easy does it; press down lightly.

If the spot feels spongy or the crack is large, chances are the roofing has pulled away from the roof decking and needs to be replaced. Use roll roofing or asphalt building paper for the patch. Or, you can use fiberglass screening the same way. We recommend the barbed nails for this job.

Nail pops-
These are common. Drive the popped nail flush with the roofing surface, and then drive a new roofing nail next to it. Cover both with asphalt roofing compound for a weather-tight seal.

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Facility Manager of First Baptist Church, New Castle, Indiana
We have purchased an old Wal-Mart building and converted it to a church. The flat roof has been a source of constant patching for leaks. We have been using House trailer top coating which does not have any fibre mixed in it. Would it be better to use a compound that has some fibre mixed in it and therefore cover the roof area better than just painting a cover over it like we have been doing? Just wondering if we are using the correct type of material. Thanks for any advise you can offer. ramoore68@comcast.net.
#0 - Ronald D Moore - 08/10/2008 - 15:23
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