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Changing the Thermocouple

Rustic Home >Home Improvement > Appliances > Hot Water Heaters > Gas Hot Water Heater  (changing the Thermocouple)
 
 
Water Heater      
CHANGING A THERMOCOUPLE-
Very simply put, a thermocouple gets hot, and produces heat-generated electricity. Without this small charge of current, a solenoid valve closes, via a spring device, and shuts off the gas supply. When you can't light the pilot, the problem often is a faulty thermocouple, although it can be a faulty solenoid. Since thermocouples are inexpensive and easy to change, try this repair first. If it doesn't work, suspect the solenoid, which probably will have to be professionally changed.

Thermocouples often are found in the Plumbing Departments of home center stores, or they may be stocked near the water heater display. Most times they are prepackaged and labeled, and sometimes the manufacturer furnishes installation instructions. If not, here are the replacement basics:

1) Turn off the gas supply at the gas shutoff valve. The valve turns so the handle is at right angles to the pipe, if it is an "in line" valve, which most are.
2) Let the heater cool.
3) Open the panel to the gas burner where the thermocouple is located.
4) With a wrench, carefully unscrew the copper lead and the connection nut on the gas line.
5) Inside the panel opening, unscrew the bracket nut that holds the thermocouple tube in position next to the pilot light tube. This usually is a "collar" type fitting.
6) Insert the new thermocouple into the hole in the bracket, steel tube in an up position and the copper lead in a down position.
7) Under the bracket, screw the bracket nut over the tube. Then push the connection nut to the threaded connection where the copper lead connects to the gas line. You may have to flex the tubing slightly.
8) Now screw the copper lead to the connection with the gas line under the thermostat control. All nuts should be tight. But do not overtighten them.
9) Test the new part by lighting the pilot. Press down on the reset button after you turn on the gas supply.

SAVE ENERGY THREE WAYS
You may be able to lower the cost of operating a gas water heater (by saving fuel) with the products and techniques here.

Heater Jackets-
Manufacturers claim a fuel savings when the water heater has been encased in a blanket of insulation as shown directly below. These insulation "jackets" are especially made to ft a hot water heater and are secured with special ties.

Pipe Insulation-
By wrapping hot water pipes with pipe insulation made for this purpose, you can keep hot water hot longer, and, therefore, save fuel. A big advantage is that hot water will flow at the faucet faster--so there also is some savings on water. There are several "styles" of pipe insulation available.

Lower Thermostats-
As discussed elsewhere in this Guide, keep the water thermostat at 110 to 140 degrees. If you run out of hot water often, the problem isn't temperature but the small capacity of the heater. You may want to replace it with a larger model.

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Slagell
I just changed the thermocouple 3 times in a year. Is it important to have the thermocouple ground to the frame. I just loosely laid it in the flame.
#3 - Kenneth - 10/03/2008 - 21:48
Doesn't work on all
I used to change thermocouples like you describe back in the 60's and 70's, but haven't tried one on the newer models until today. Well after taking the entire burner assembly out of the heater, I still couldn't replace the coupler. Seems like it is molded in where you either have to replace the entire burner assembly or the water heater itself. Looks like I'm forced to do the later.
#2 - Richard M. - 09/23/2008 - 08:54
engineer
Even after finally locating and reading your page I searched elsewhere for information, but your page was by far the best for "pilot light won't stay lit." Thanks!
#1 - David K. - 05/01/2008 - 08:13
very interresting
#0 - john carey - 10/08/2007 - 12:14
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